Grupo DePro

Desarrollo de Procesos Químicos

y Control de Contaminantes

 


Líneas de Investigación



RESEARCH AND DEVELOPMENT OF TECHNOLOGIES FOR ACID GASES REMOVAL
 

 

The research objectives are mainly two, and special attention is paid to desulfurization processes at low and medium temperatures due to their complex behaviour and technical interest:

a) Analysis and modelling of gas/solid non-catalytic reactions and their optimization  in technical processes of acid gas treatment.

b) Obtention, characterization and application of calcitic sorbents to the desulfurization reaction.
 

Specific objectives of the research topic are:

1. Kinetics of non-catalytic gas/solid reactions and optimization of technologies for the removal of acid pollutants in flue gas streams.

 

The objective is the modelling of the flue gas desulfurization processes based on the injection of a solid sobent in the post-combustion zones of power coal plants (economizer, and duct section previous to the particulate collection device).

The in-duct desulfurization technology at low temperatures involves the injection of a dry calcitic sorbent in the flue gas humidified by water spraying in the ductwork downstream of the air preheater but ahead of the particulate collector. The total SO2 removal is the sum of captures in the duct section and in the particulate control device. Since the residence time in the duct is very short (up to 3 seconds), sorbents with high reactivity are required for significant desulfurization yields.

The kinetic modelling has been performed considering the non ideal adsorption of SO2 on the solid as the rate – controlling step.

The experimental systems used for the desulfurization studies include two complete set-ups at different scales which are resumed in figures 1 and 2: a fixed reaction system at laboratory scale and a duct injection reaction system at mini pilot scale, respectively.
 
 

                                                                                                           Figure 1

 
 

                                                                                                                Figure 2


2. Obtention, characterization and application of calcitic sorbents for technologies of acid pollutants removal in flue gas streams.

 

New silica-enhanced lime sorbents are also developed on the basis of the reuse of fly ash as a reagent material for dry FGD systems, both economically and environmentally attractive because its ability for increasing the sorbent utilization as a consequence of the pozzolanic reaction between fly ash and Ca(OH)2 in the presence of water to form highly hydrated and reactive CaO.SiO2.Al2O3.H2O systems. The optimal conditions of obtention and the kinetic study of the process of preparation of these new sorbents is also investigated.
 

More information can be obtained from the  research proyects, and the main results are described in the publications .
 

 

The technical facilities of the research group are:

  • A fixed bed reactor system at laboratory scale for experiments at medium and low temperatures (up to 1 l/min of gas flowrate). Own design.
  • A duct-injection system at mini pilot plant scale (up to 60 l/min of gas flow). Own design.
  • BET Specific Surface equipment, Micromeritics ASAP 2000.
  • Hg Porosimeter, Micromeritics Pore Sizer 9310.
  • Laser Diffraction equipment, Malvern Mastersizer X.
  • Thermogravimetric Analyzer, Perkin Elmer TGA 7
  • NDIR continuous analyzer of SO2 , Rosemount NGA 2000.
  • UV continuous analyzer of NO, Rosemount NGA 2000, with a previous NOx converter to NO.

 

Departamento de Ingeniería Química y Química Inorgánica   -    Universidad de Cantabria